Finishing wooden buttons

I need some help, please. I make wooden buttons for sale at the markets. I normally make up about 2500 buttons in one batch, this lasts for a while then I make another batch as required.
So far I have used sprayed lacquer, good I have to back off the air pressure and the lacquer doesn't atomize enough. There is a very fine line between not enough and too much air pressure. The first time I tried spraying, I used normal air pressure, that was ten years ago, I am still finding buttons from that lot in the shed.
I have tried small pieces of wax in a tumbler, but that was too uneven and I need a sheen of some sort. Small pieces if cloth soaked in oil darkens the wood too much especially the lighter coloured woods.
Is there some one out there that has done this or can offer some practical solutions.
Up until now I have left the buttons natural with out a coating, but lately I am getting requests for shiny finishes.
Any help would be appreciated. Thanks in advance.

Jim

Attachment 438856
This is a batch of about 1000 buttons.

Hi Jim, you can get watyl estapol in a spray can. It does not have the same pressure as an air compressor and PROBABLY would not blow them around your shed.

Thanks AB, I backed the pressure right off and that still turned tthe buttons into projectiles. Still a thought and I will get a can from Mitre 10 in the morning and try, a report will follow... thanks

Jim

Jim
Would dipping be a better proposition?
A piece of hooked wire through the hole dip in lacquer, hang up to dry.
Cheers
gidgee 1

Gidgee.. Good idea but, I am talking about 2500 buttons per batch. They would need to be turned to prevent a "run" from forming on the lower edge. Thanks for the idea any way.. :)

Jim

Quote:

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Originally Posted by gidgee 1

Jim
Would dipping be a better proposition?
A piece of hooked wire through the hole dip in lacquer, hang up to dry.
Cheers
gidgee 1

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I was thinking of dipping them as well but in a penetrating style sealer that will give them a lustre but not sit on the surface and leave drip marks like an estapol type product would.
There are a number of those style of products available Cabot’s and Sikkens both do them

tip them in a container full and scoop them out with a small collendar and drain on lint free cloth or paper towels

Just thinking out aloud here, and it’s probably rubbish, but I used to do a lot of tiny wooden drawer handles and what I did was to get some of that wide double sided tape, such as Aldi sells very cheaply. Cover a board with the double sided tape, and press the handles onto it. Spray across the lot at once. Allow to dry. Turn over, spray again.

The main problem is most finishes will eat into the tape and make a mess - at least most finishes containing lacquer thinner will. You would have to find a compatible tape and finish combination.

It was quick, and they didn’t go anywhere - those parts I can guarantee.

Quote:

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Originally Posted by Beardy

I was thinking of dipping them as well but in a penetrating style sealer that will give them a lustre but not sit on the surface and leave drip marks like an estapol type product would.
There are a number of those style of products available Cabot’s and Sikkens both do them
tip them in a container full and scoop them out with a small collendar and drain on lint free cloth or paper towels

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Beardy, that sound like a possible plan, do you know a product name?


Jim

Quote:

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Originally Posted by Arron

Just thinking out aloud here, and it’s probably rubbish, but I used to do a lot of tiny wooden drawer handles and what I did was to get some of that wide double sided tape, such as Aldi sells very cheaply. Cover a board with the double sided tape, and press the handles onto it. Spray across the lot at once. Allow to dry. Turn over, spray again.

The main problem is most finishes will eat into the tape and make a mess - at least most finishes containing lacquer thinner will. You would have to find a compatible tape and finish combination.

It was quick, and they didn’t go anywhere - those parts I can guarantee.

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Arron, good idea, but I am doing over 2000 at a time. Thanks any way...

Jim

Since you already have a tumbler you could try something like this.

Quote:

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Originally Posted by powderpost

Beardy, that sound like a possible plan, do you know a product name?


Jim

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Maybe Sikkens HLS or Cabot’s decking oil or they have a waterbased version Aquadeck. It might be worth ringing their help lines for a more informed suggestion

Quote:

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Originally Posted by Arron

Just thinking out aloud here, and it’s probably rubbish, but I used to do a lot of tiny wooden drawer handles and what I did was to get some of that wide double sided tape, such as Aldi sells very cheaply. Cover a board with the double sided tape, and press the handles onto it. Spray across the lot at once. Allow to dry. Turn over, spray again.

The main problem is most finishes will eat into the tape and make a mess - at least most finishes containing lacquer thinner will. You would have to find a compatible tape and finish combination.

It was quick, and they didn’t go anywhere - those parts I can guarantee.

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thinking about this suggestion

you could try replacing Aaron's double sided tape with a sheet of plastic covered with 3M spray adhesive. The buttons should stick, then spray the visible face with lacquer, let dry.

spray the dry finished side with more 3M adhesive and stick a board (3 mm MDF?) to the buttons. Flip upside down, and peel the first layer off.
Spray the unfinished side with lacquer.
pop the buttons off the board when dry.

I wouldn't be surprised if 3M make a product especially for this application.

Yes, you can use a wet finish in a tumbler. Put the stock in and then pour a small amount of the finish in and set the tumbler going and leave it running for a long time. The toymaker at Seal Rocks used this method on his peg-dolls and it makes a beautiful finish much like a spray laquer.
The company was called Sugar Creek Toys I think and they were very proud of the quality of finish that they got with the tumbler. This would be perfect for the thousands of pieces that you are working with.

I used to make "natural round" wood buttons for people that used to enter 100% hand-made articles in the local agricultural shows. The wood was Black Wattle and the finish was "teak oil" that still comes in a plastic bottle. It was just a case of rub it on, wait a while and then rub it off. The idea was to give the button a bit of colour and get the grain to show up but not to make it look like it had any sort of artificial finish on it. They went on items that were totally hand made; hand shorn, hand spun, hand knitted or woven. I think I may have been helpful in getting someone a Blue Ribbon at the Sydney Royal many years ago. I only did a few dozen at a time and time was not really a problem way back then.

I can understand your reluctance to handle each of 2,500 buttons to apply a finish.

Using a wet finish in a tumbler is exactly how the chocolate coating gets put on raisins (jaffa also?)

Instead of a colander or a strainer, dunk 500 at a time with an open wire basket meant for frying chips.
Drain on a double wire cake rack over paper towel.

There's a shop down my street which makes all sorts of very fancy rustic wooden furniture.
Even canes and/or walking sticks, 50 at a time. They use MinWax Tung Oil Protective Finish.
The first coat is satin, by the 4th coat, water wet glossy. I finish some wood carvings with it.
No brush work. They wear cotton gloves, dip into the bucket of TOPF and wipe it on in seconds.

Does that give you any ideas?