Polybutylene pipes and solar HWS
Hi everyone
I've been searching the web for a couple of days looking for info on PB pipes and any recorded problems (class action stuff in US very worrying) and stumbled across your site. Our new house is almost finished and it has a solar HWS installed with a gas booster. The house is locked up, so we can't get inside yet to have a good look around, but we know that they've used PB pipes throughout the house, with maybe a little bit of copper immediately off the solar tank and coming out of the wall where gas booster is. We don't know if this copper is a continuous line, or if they've hidden PB in the cavity inbetween.
It is possible that they've put a copper pipe to carry hot water from solar tank to the gas booster, then used PB pipes to carry the mixed water back into the wet areas. There is a tempering valve on the gas booster, but we don't know if there is another one in the roof immediately off the solar tank. They appear to be using the tempering valve not only to keep the water at less than 50 degrees in the bathrooms, but to the whole house, as well as stopping the uncontrolled solar hot water from damaging the PB piping (Iplex). They haven't asked us about this, they've just done it. Instead of a solar system with gas booster, we feel like we're getting a gas system with a solar booster, if they've put the entire water supply of the house through the gas HWS. We're also wondering about the water pressure, as water comes to the house off the mains, up to the solar tank on the second storey for heating, then down to the gas booster, where some of it gets sent upstairs again to the bathroom on the second floor (where the bath is).
We can see us getting stuck with an ongoing plumbing bill for a new tempering valve, or if disaster strikes, walls ripped out and the entire plumbing system replaced. There are several parties involved: the company that sold the solar HWS to the builder, the plumber hired by the builder to install it, Iplex who made the PB pipes, the water authority (pressure and chlorine in water supply) and the company who made the gas booster system. Making a warranty or insurance claim could be impossible, as everyone would blame everyone else.
So, my questions are: how long has PB been used in Australia or elsewhere and have there been any problems in Australia? Have any of you any experience of solar HWS used with PB pipes? Has our builder and his plumber done the right thing here, or just the cheapest options, which leaves us with a huge mess.:C
Hope you can help
Solar HWS and plastic pipes etc
Hi Designsync
No, there is not a circulating pump from gas booster on ground floor to solar tank on 2nd storey. The water authority are trialling reducing the water pressure in some suburbs to reduce useage and we have have experienced problems with hot water from our old instantaneous gas unit before, as the pressure seems to drop very easily in our area. It just takes a few people to have their reticulation on.
There is copper pipe from gas booster to tempering valve. Generally speaking, they've put copper pipe where it can be seen - from tank to where it enters the wall cavity, and where it emerges in roof cavity above laundry. It's the bit inbetween we're worried about! The solar HWS manufacturer says it should be copper and others have told us that, such as plumbing licencing people, but if the standard doesn't specifiy, then it doesn't get done.
We should get access to the house soon and today I've bought a thermometer to test the water from the hot taps. The regs give a maximum of 50 degrees for bathrooms, but there is no requirement for builders/plumbers to give client the choice of having warmer water in kitchen and laundry.
I've managed to get hold of the main Australian Standard on water heaters, so I've got some homework to do trying to make sense of that - really hard when you're not a plumber. I might have a few more questions for you all later.
Thanks