Originally Posted by
Arron
I haven't had the problems you mention either, though I have used the product a fair bit.
I can't help wondering if maybe the problem is that you are using a DIY level, utility product whose main virtues are hardness and waterproofness, as a fine finish.
I have had good results on floors, vanity tops and bathroom trim. They were basically a case of apply several coats, light sanding between but only if necessary, then leave alone. They were a good return for the effort involved but I never tried to buff up to a mirror finish - it seems completely contrary to how the product is marketed.
Buffing poly is a questionable strategy anyway. Polys aren't made to be buffed. It's worked a few times I've tried it, but the result hasn't been long lasting.
Also it's easy to buff too early. Most polys have two stage curing. The first stage is solvent evaporation and takes a few hours. At that point it's often assumed to be good to go. The second stage is (sorry, forgotten the right term) catalytic hardenening and takes 2 weeks or sometimes much more. i might try buffing it at this stage, but generally I leave buffing for lacquer and shellac finishes where I expect it to work reliably.
Using alcohol between coats sounds risky - something I'd just never do, though out of caution not real knowledge. Why clean between coats anyway - I don't think it would improve adhesion. There is nothing poly likes more then sticking to itself and the less you frig with it the happier it is.
The self levelling thing also sounds a bit odd. I thought thinning to 30% was against manufacturers instructions. I did get it to self level unthinned, but I can't remember how. I checked that it was levelled before doing a previous post on the subject, so I'm confident of it.
I'm tentatively thinking maybe it's the wrong product for your job. Unless I needed the extreme waterproofness of 7008 I'd be using precat lacquer if I wanted a fine smooth finish - it's endlessly tolerant of frigging with the surface, and I can grain-fill with the product itself as I go using a variety of methods.
Sorry I'm not much help. Try the help line again. I have been using Wattyl products for a few years and have had some excellent help from them, and some mediocre ones, it just depends who's on duty on the day.
Arron