FenceFurniture
26th August 2011, 09:11 PM
As I am apparently the only person in the forum to have heard of these abrasives, I guess I should put up a review of them. I first enquired in this thread (http://www.woodworkforums.com/f9/joest-abrasives-136810/) in mid-June to see if anyone knew about them, and received zero replies. The review will follow after a few background paragraphs.
These abrasives are available in all the usual shapes, and have a patented hole pattern that will suit any sander’s hole pattern. This, by itself, is a breakthrough for reducing the number of different abrasives that need to be kept on hand. It was this fact and the claim of the very best dust extraction available that drew me to researching this brand. During this research I trawled American forums, and it seems to be extremely popular amongst those that use it (which is quite a few people). In fact they all seem to be Jost diehards, and won’t use anything else. It is popular enough in the USA for Jost to have set up a factory there in 2007. Sadly, and just like my frozen gourmet food business, the GFC wiped out any potential before it even got off the ground, and the abrasives now have to be imported again into the USA. This obviously created short term supply difficulties for a while, and the users were very disappointed that they could no longer get them.
The finer grits have a 2mm layer of sponge to account for irregularities in the sanding pad or the timber surface.
These Superpad abrasives also seem to be very popular with Gyprock sanders, because of the excellent DE.
Claims and statements by the manufacturer:
Can outlive other sandpapers by up to 4x in the coarser grits, and up to 8x in the finer grits (and this includes a well known German abrasive which is actually made in Finland - figure out the rest for yourself).
The best dust extraction possible
Suits any dust extraction hole pattern
Is 93% abrasive and 7% holes, whereas Abranet is 50/50%. Therefore (and this is my assumption) regardless of durability, these abrasives must get the job done in half the time of Abranet (Mirka), and therefore half the wear. I guess it might be a bit like a sharper edge stays sharper longer.
These abrasives cost considerably less than the other “rather” expensive one, so if they last 4x (or even 2x) as long then that makes them pretty damn cheap. It is highly likely that they can be made available in 50 metre rolls of any desired width. And that is the second BIG breakthrough. Not only are uncut rolls cheaper to start with, but this means that I’ll only have to stock one roll of (say) six grits, and I’ll have everything covered. Currently I have an Aldis sander (circle, delta, square) and a Makita (the usual rectangle). Very soon I’ll have a Festool RO 90 (circle and delta) and an ETS150 (150mm circle). That would make 7 shapes/hole patterns in 6 different grits to stock. 42 different papers. Yeah right. To be fair, I would probably only have 3 coarse grits for the Aldi, same for the Makita. I was going to say that I’ll probably even drop the Makita, but I don’t think I will, so I will have to supply it with paper. That means I’d be down to 36 different papers. Great. By buying a roll of 150mm, I can get all the shapes I need from it, and that means stocking 6 different papers. Now that is great! It will also mean having a cheap scissors supply in hand until I can import a disc cutter (about $120 and does different sizes).
WOODTURNERS
Once or twice per year they do a run of the same abrasives with a heat resistant backing for a German Woodturner’s Supplies retailer. There is always a supply left over……
Two or three of our significant woodturners will be testing this paper in the very near future. One of them has done review/s in this forum on other papers for woodturning, and so will be doing a head to head with this and the other “best” abrasive he could source. That too will be mightily interesting.
THE REVIEW:
I had some samples sent from Jost (as in “yost” as in “host”) in Germany, and they arrived the day after the Colt drills delivery, early this week (must have been German Week). These samples were 150mm discs ranging from 60 to 3000 grit. Five other members have been sent some samples from these, and they may report in due course.
EQUIPMENT AND PAPERS
Aldi ROS Sander ($50) with square pad attached, and using ill-fitting 6” discs (round discs, square pad)
Aldi Dust Extractor ($89)
Timber: Spotted Gum (hardness 10) Dimensions sanded 1500 x 135mmhttp://www.woodworkforums.com/f9/joest-abrasives-136810/
Jost Superpad P in grits 60, 80, 150, 220, 400 (P is just a normal sandpaper)
Jost Superpad SG in grits 600, 1500 (SG is very much like Abranet)
Jost Superpad SG2 grits 1800, 2500, 3000 (SG is very much like Abralon or Platen)
Jost “Dust Disc” to remove final dust from the job
Timber surface as delivered (the lighting for all pics like this one remained unchanged, to show the surface consistently)
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6934-1-section-delivered-supplier.jpg
The cupping is about 1.5-2mm
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6940-7-cupping-about-1-5-2mm.jpg
The timber had received pretty poor storage at the local hardware: under a large lean-to with possible exposure to rain under heavy wind (this is the Blue Mountains, and it happens a great deal). As a result, the surface was very rough, even though it been dressed to some extent before sale to the hardware. It’s hard to estimate (and even harder to see in the pictures) but I would say the roughness was 0.5 to 1mm in depth. The length also had some pretty mean cupping: 2mm at one end tapering to 1.5mm at the other. This makes sanding difficult.
http://www.woodworkforums.com/1%20Section%20-%20as%20delivered%20from%20supplier.jpg
THE ACTION
Normally I would have run it over a planer to dress it properly and eliminate the cupping, but as I don’t have a planer……………
I started with 60 grit, giving the job a thorough sanding to get rid of all the roughness. There was hardly any dust at all – a few tiny (2mm) dots that dropped out of the holes when the sander was taken off the job. Working my way through 80 to 3000 in the grits described above, there was very little (negligible) dust on the job after each grit, but dust did collect in the gum line holes (as you would expect).
After sanding to 3000 I finished with a compressed air blow job, and then the “Dust Disc” to remove the remaining dust off the job
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6935-2-section-after-sanding-3000.jpg
Then a single coat of Ubeaut Traditional Wax:
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6936-3-section-waxed.jpg
The difference in roughness between the two sides is now extremely apparent, in fact the unsanded side feels like 80 grit paper.
None of the discs were worn out, and strangely the finer grades are the ones that have the most life left in them. They hardly seem to be degraded at all, and for me that’s miraculous, as I know how much Wet & Dry I would have gone through in grits 800 to 2000 – bloody heaps! There was some crumbling of abrasive from the 600 SG and to a lesser extent the 1500 SG.
Pictures of discs at the end of the job. Note that these were straight off the sander – no tapping, blowing etc:
60 grit (Superpad P) after the whole job (evidence of the cupping in the plank)
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6941-8-superpad-p-60.jpg
150 grit
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6943-10-superpad-p-150.jpg
400 grit
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6945-12-superpad-p-400.jpg
600 grit (Superpad SG)
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6946-13-superpad-sg-600.jpg
2500 grit (Superpad SG2)
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6947-14-superpad-sg2-2500.jpg
"Dust Disc"
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6948-15-dust-disc.jpg
SUMMARY
This paper has lived up to everything I had come to expect from it. It’s fantastic. It will be very interesting to see what the far more experienced members think. Three of them are Festool sander users, and so I assume they use Festool abrasives (I never have). To sum it up in the minimum of words: “Clean, aggressive, smooth, durable & easy stock management”. Anything else needed?Oh yeah – cheap-ish. Certainly the cheapest top quality paper that I can find.
CONCLUSION
When I get my two Festool sanders, I will not be finding out what Festool papers or Abranet/Abralon are like. Six to eight rolls of this stuff will do me right, I reckon.
These abrasives are available in all the usual shapes, and have a patented hole pattern that will suit any sander’s hole pattern. This, by itself, is a breakthrough for reducing the number of different abrasives that need to be kept on hand. It was this fact and the claim of the very best dust extraction available that drew me to researching this brand. During this research I trawled American forums, and it seems to be extremely popular amongst those that use it (which is quite a few people). In fact they all seem to be Jost diehards, and won’t use anything else. It is popular enough in the USA for Jost to have set up a factory there in 2007. Sadly, and just like my frozen gourmet food business, the GFC wiped out any potential before it even got off the ground, and the abrasives now have to be imported again into the USA. This obviously created short term supply difficulties for a while, and the users were very disappointed that they could no longer get them.
The finer grits have a 2mm layer of sponge to account for irregularities in the sanding pad or the timber surface.
These Superpad abrasives also seem to be very popular with Gyprock sanders, because of the excellent DE.
Claims and statements by the manufacturer:
Can outlive other sandpapers by up to 4x in the coarser grits, and up to 8x in the finer grits (and this includes a well known German abrasive which is actually made in Finland - figure out the rest for yourself).
The best dust extraction possible
Suits any dust extraction hole pattern
Is 93% abrasive and 7% holes, whereas Abranet is 50/50%. Therefore (and this is my assumption) regardless of durability, these abrasives must get the job done in half the time of Abranet (Mirka), and therefore half the wear. I guess it might be a bit like a sharper edge stays sharper longer.
These abrasives cost considerably less than the other “rather” expensive one, so if they last 4x (or even 2x) as long then that makes them pretty damn cheap. It is highly likely that they can be made available in 50 metre rolls of any desired width. And that is the second BIG breakthrough. Not only are uncut rolls cheaper to start with, but this means that I’ll only have to stock one roll of (say) six grits, and I’ll have everything covered. Currently I have an Aldis sander (circle, delta, square) and a Makita (the usual rectangle). Very soon I’ll have a Festool RO 90 (circle and delta) and an ETS150 (150mm circle). That would make 7 shapes/hole patterns in 6 different grits to stock. 42 different papers. Yeah right. To be fair, I would probably only have 3 coarse grits for the Aldi, same for the Makita. I was going to say that I’ll probably even drop the Makita, but I don’t think I will, so I will have to supply it with paper. That means I’d be down to 36 different papers. Great. By buying a roll of 150mm, I can get all the shapes I need from it, and that means stocking 6 different papers. Now that is great! It will also mean having a cheap scissors supply in hand until I can import a disc cutter (about $120 and does different sizes).
WOODTURNERS
Once or twice per year they do a run of the same abrasives with a heat resistant backing for a German Woodturner’s Supplies retailer. There is always a supply left over……
Two or three of our significant woodturners will be testing this paper in the very near future. One of them has done review/s in this forum on other papers for woodturning, and so will be doing a head to head with this and the other “best” abrasive he could source. That too will be mightily interesting.
THE REVIEW:
I had some samples sent from Jost (as in “yost” as in “host”) in Germany, and they arrived the day after the Colt drills delivery, early this week (must have been German Week). These samples were 150mm discs ranging from 60 to 3000 grit. Five other members have been sent some samples from these, and they may report in due course.
EQUIPMENT AND PAPERS
Aldi ROS Sander ($50) with square pad attached, and using ill-fitting 6” discs (round discs, square pad)
Aldi Dust Extractor ($89)
Timber: Spotted Gum (hardness 10) Dimensions sanded 1500 x 135mmhttp://www.woodworkforums.com/f9/joest-abrasives-136810/
Jost Superpad P in grits 60, 80, 150, 220, 400 (P is just a normal sandpaper)
Jost Superpad SG in grits 600, 1500 (SG is very much like Abranet)
Jost Superpad SG2 grits 1800, 2500, 3000 (SG is very much like Abralon or Platen)
Jost “Dust Disc” to remove final dust from the job
Timber surface as delivered (the lighting for all pics like this one remained unchanged, to show the surface consistently)
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6934-1-section-delivered-supplier.jpg
The cupping is about 1.5-2mm
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6940-7-cupping-about-1-5-2mm.jpg
The timber had received pretty poor storage at the local hardware: under a large lean-to with possible exposure to rain under heavy wind (this is the Blue Mountains, and it happens a great deal). As a result, the surface was very rough, even though it been dressed to some extent before sale to the hardware. It’s hard to estimate (and even harder to see in the pictures) but I would say the roughness was 0.5 to 1mm in depth. The length also had some pretty mean cupping: 2mm at one end tapering to 1.5mm at the other. This makes sanding difficult.
http://www.woodworkforums.com/1%20Section%20-%20as%20delivered%20from%20supplier.jpg
THE ACTION
Normally I would have run it over a planer to dress it properly and eliminate the cupping, but as I don’t have a planer……………
I started with 60 grit, giving the job a thorough sanding to get rid of all the roughness. There was hardly any dust at all – a few tiny (2mm) dots that dropped out of the holes when the sander was taken off the job. Working my way through 80 to 3000 in the grits described above, there was very little (negligible) dust on the job after each grit, but dust did collect in the gum line holes (as you would expect).
After sanding to 3000 I finished with a compressed air blow job, and then the “Dust Disc” to remove the remaining dust off the job
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6935-2-section-after-sanding-3000.jpg
Then a single coat of Ubeaut Traditional Wax:
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6936-3-section-waxed.jpg
The difference in roughness between the two sides is now extremely apparent, in fact the unsanded side feels like 80 grit paper.
None of the discs were worn out, and strangely the finer grades are the ones that have the most life left in them. They hardly seem to be degraded at all, and for me that’s miraculous, as I know how much Wet & Dry I would have gone through in grits 800 to 2000 – bloody heaps! There was some crumbling of abrasive from the 600 SG and to a lesser extent the 1500 SG.
Pictures of discs at the end of the job. Note that these were straight off the sander – no tapping, blowing etc:
60 grit (Superpad P) after the whole job (evidence of the cupping in the plank)
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6941-8-superpad-p-60.jpg
150 grit
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6943-10-superpad-p-150.jpg
400 grit
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6945-12-superpad-p-400.jpg
600 grit (Superpad SG)
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6946-13-superpad-sg-600.jpg
2500 grit (Superpad SG2)
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6947-14-superpad-sg2-2500.jpg
"Dust Disc"
http://www.woodworkforums.com/members/62924-fencefurniture/albums/jost-abrasives-test/6948-15-dust-disc.jpg
SUMMARY
This paper has lived up to everything I had come to expect from it. It’s fantastic. It will be very interesting to see what the far more experienced members think. Three of them are Festool sander users, and so I assume they use Festool abrasives (I never have). To sum it up in the minimum of words: “Clean, aggressive, smooth, durable & easy stock management”. Anything else needed?Oh yeah – cheap-ish. Certainly the cheapest top quality paper that I can find.
CONCLUSION
When I get my two Festool sanders, I will not be finding out what Festool papers or Abranet/Abralon are like. Six to eight rolls of this stuff will do me right, I reckon.